A Team Based/Project Based Version of MSE 220

Why Materials Science and Engineering?

You are about to embark on the study of what I think is the most exciting and impactful areas of Engineering - that is Materials Science and Engineering.   Throughout the ages and including today, whoever controls Materials technologies dominates the World.  Human epochs are defined by the dominant materials technology.  The Stone Age, Bronze Age, Iron Age, and now the Silicon Age represent the critical technologies, sadly for weaponry, but also for the technologies that have allowed the human race to improve their everyday existence on Earth.  The Iron Age led to the industrial revolution which gave rise to steel ships, trains, and automobiles.  It led to stronger and taller buildings, vastly improved agriculture and water systems.  You know the rest.  Today the world is controlled by computers.  The materials science and engineering behind the purification of Silicon is one of the most amazing examples of human endeavor that has ever existed.  The critical breakthrough which allowed Si and Ge technology to become inexpensive was the Zone Refining technique developed by a materials scientist, Bill Pfann at Bell laboratories in the early 50s.  Now we have computers in everything and our capabilities, as well as vulnerabilities, have never been so amazing.  Right now, no one knows what the next material age will be.  Some think it may be the Carbon Age with the advent of Carbon Nanotubes, Graphene, and the explosion of bio materials.  Others think it will be the Nano Age, or even the quantum age with exciting development of quantum computing (all materials science).  Perhaps you will be the one who launches us into the next epoch of human endeavor.At the heart of anything that is manufactured or prototyped are the materials that it is made of.  The material limits the performance of any device.  The material dictates the modes of failure, the operational conditions that can be tolerated (temperature, stress, environment, performance, etc.).  It is no coincidence that in our College of Engineering, with 13 departments and more than 16 degree programs, the only department that does not have a “Materials Group” (forgetting computer science and IOE) is the Materials Science and Engineering Department.  Yet, even computer science and IOE depend critically on materials and have a huge impact on materials engineering.  This term you will learn the fundamental concepts that dictate the properties and performance of materials.  Specifically, you will learn how structure and processing dictate radically different properties and performance of the same chemical composition of a material.  At the heart of materials science is the thermodynamic description of different solid phases of the same composition via phase diagrams.  These are similar to what you are familiar with from high school, pressure and temperature.  We are going to add something to this - the coexistence of multiple elements (two at first) or molecules.  We will extend the concept of the phase diagram and hold pressure constant and plot temperature against composition.  We will also study crystal structure, defects (Materials are kind of like people, the defects are what make them so interesting), and mass transport.  Materials science and engineering can be thought of as controlling defects and microstructure to create materials with properties that have never existed before.  In the past, materials were thought of as being metals, ceramics, polymers, and “functional” materials.  Now we realize that these old stereotypes are actually limiting.  Ceramics can exhibit superconductivity and polymers can have higher strengths than metals.  Glasses can be rolled on spools and metals can be made to be optically transparent on the nanoscale.  So please leave some of your everyday experience with materials behind.  Expect to be amazed and awed.  This course will try to give you a modern understanding of how Materials Scientists and Engineers view materials.  It is our hope that your creativity and innovation will let you take materials to a new level.We will use the concepts you have learned in chemistry and physics to understand, control, and exploit new materials properties.  We will also spend a great deal of time understanding how materials fail, corrode, fatigue, age, and interact with their environments so that we can understand how to think about materials from a design perspective. All this, and taught in a team and project based way, without using lecture as the first introduction of the material, without formal exams, and no graded homework!!

Team Based/Project Based Learning

This section of MSE 220 will be taught using a team based - project based methods that are quite different from the traditional approach that is taught in the other sections. It is intended for first and second year students yet we welcome upperclassmen as well. Instead of meeting 4 times a week (as is done in the lecture version of the course), we will meet twice a week for 2 hours each (Mondays and Wednesdays from 11:30-1:30), with a third (optional) hour after each class for project group work (from 1:30-2:30) in our classroom. There will not be any formal lecture but rather group work and guided inquiry work. Homework will be given and you will be expected to read the book. The syllabus will be slightly reordered but all of the topics will be the same as all MSE 220 sections. The course will most likely be delivered in-person with remote synchronous opportunities. THIS IS A SYNCHRONOUS CLASS. Do not sign up for this section unless you can attend all of the classes. Participation in team activities is part of the grade.

Recorded Lecture
The lectures are broken up into about 55 short videos. They are NOT required, but rather are a resource for those who prefer that style of presentation to reading the book. They will be available via Perusall.

The Book:

We will be requiring that you purchase the textbook,

"Materials Science and Engineering: An Introduction" 10th edition by Callister & Retwisch via Perusall.  

Please do NOT go to Perusall.com. You will need to click on the first reading assignment in Callister to be able to purchase the book. You may either buy a perpetual license for around $115.00 or rent the book for around $50.00 for the full term (do not choose the 90 day rental as it will not let you finish the course).  These were the prices from the Fall 2020 term. You must purchase or rent it through Perusall, via Canvas. Instructions will be provided once the Canvas site is up in August.
  
DO NOT BUY THIS BOOK AT A BOOKSTORE OR ANYWHERE EXCEPT VIA THE CANVAS PORTAL TO PERUSALL.

In the past, students have complained that there is too much reading required in this class.  Hence I have found a way to reduce the required reading by
or more.  We will assigning much less reading annotation and instead have you annotate a list of questions and problems to prepare you for each class.  You will use the book and/or the recorded lectures as a reference that you can link to in your annotations.  

In-Class Activities - A celebration of failure on the route to mastery:

We will present concepts, derivations, demonstrations, and examples, that were traditionally delivered during lecture, via LearningCatalytics. In all cases, students will first answer the question by themselves and then spend time discussing it with their groups and answering again. This is the essence of Peer Instruction. These answers will not be graded, but the students can review the questions later.

The in-class portion of the class is one of the most fun aspects of the course. This is where “you” actually learn by doing. We are going to be focussing on activities that will challenge you to make assumptions, build models, and then apply it. It makes little sense to have you memorize algorithms. Instead, you will create the algorithms with your groups. All activities will be performed on the white boards so that the instructional staff can quickly tell which groups need help and which groups are getting it. We may ask those groups that find creative solutions to help other groups.

You will also find that using a whiteboard will actually help you learn because you end up learning how to communicate by drawing - a critical skill in engineering. You do NOT have to be a great drawer. Simple diagrams, shapes, equations, vectors, etc. are all that are needed.

Projects:
The final component of the course is the problem based learning. We will have three projects that focus on problems related to the three sections of the course;

(1) Bonding, Structure, Defects, Kinetics and Energetics,

(2) Metals, Ceramics, Polymers, Mechanical Properties and Failure, and

(3) Composites, Electrochemistry, and Electronic Properties of materials.


These are open ended group based projects that will culminate in either a specified whiteboard video, an instrument building activity or a poster.

Everyone in the group will initially get the same grade. After each project, each student will be asked to fill out an online questionnaire delivered by CATME.org which will allow you to rate the value added to the team by yourself and each of your teammates. This will translated into a value - either positive or negative - to weight the individual grades within a group. Hence, anyone who does not pull their weight will get a significantly lower grade than those that really help the group.

A detailed description of the problem will be provided including the learning outcomes, potential sources, and grading rubric.

Formative Assessment and Feedback

Formative assessment and feedback means that you will be allowed to make mistakes without any penalty to your grade and you will get very fast and often instant feedback while you are learning. We do this in three specific areas of the course: Reading, Homework, and Readiness Assurance Activities (RAAs).

Reading:
You will be answering a set of reading questions before each class session using a tool called Perusall. The textbook will be linked to the appropriate sections to help guide your reading. Perusall is an advanced reading annotation system that allows students to asynchronously have discussions about the book.  Perusall will also be used to view the recorded lectures so that you can ask questions if needed. This will serve as our first introduction to the material and our effort to help you learn how to read textbooks and watch videos more effectively and critically by annotating the reading questions.

Homework:
Homework is given every week covering the material that we read about and go over in class.  You are expected to do homework by yourself without ANY help from others or from the internet.  This is the only way that you will learn.  But, we expect and encourage you to stretch your imagination and attempt the problems without fear of failure.  Hence, we will not grade your individual effort for accuracy, only for effort.  This is your chance to figure out what the concepts really mean and apply them to real problems.  Handwritten homework is best.  You will submit your individual efforts online (scanned or high quality images from a cell phone are fine) by the deadline.  Bring your handwritten or printed work to class for the homework activity.  Your team will have a half hour to collectively produce a better solution set.  You will take turns at the whiteboard and we will monitor your progress and help if you ask or we see a need.  Our solution set will be made available on Canvas right after class.  
You will take your original homework and mark it up and write a reflection using clear instructions that we will give you.  
The reflection is due one week after the group activity. You will be graded using a rubric that will be published on Canvas.  

Readiness Assurance Assessments:
The class period after the homework session will be reserved for a Readiness Assurance Assessment. These will be a short (15-20 questions) set of LearningCatalytics questions (very similar to what was asked the previous week) that will be given to each group. The next part of the assessment is actually an individual assessment that you will provide along with evidence that you mastered the outcomes associated with the material. The grade will be the average of the individual self-assessment and reflection effort and the group effort.